jfw.engineering

Projects

A selection of what we have designed and built. The open projects come with their full CAD, parts lists and build guides.

Caribou heavy-lift hexacopter, CAD model
  • Airframe
  • PCBs
  • Open hardware

Caribou heavy-lift hexacopter

Open-source heavy-lift hexacopter for Arrow Air: six Hobbywing X15 drives with 63-inch folding propellers, a carbon sandwich frame, and our battery-connector and main boards. 220 kg maximum take-off mass.

Longshot battery pack, CAD model
  • Battery
  • Open hardware

Longshot battery pack

A 14S9P drone battery of 126 cells of 21700 in printed holders with spot-welded busbars, the Tattu 4.0 connector and latch, and its own power board. Built and flown in 2026.

Six PT3 battery packs
  • Battery system
  • BMS

PT3 battery system

Six independent 24S5P packs of Molicel P45B cells, 11.7 kWh in total, for Arrow Air's PT3 heavy-lift drone. Each pack has its own BMS, contactor, precharge and CAN interface.

Drone frame of orange steel and aluminium tubes
  • Airframe

Heavy-lift drone frame

An earlier heavy-lift drone frame made of steel and aluminium tubes.

Thrust stand with a large drone motor
  • Test equipment

Thrust stand

Test stand for electric motor and propeller combinations.

Open battery prototype with its electronics
  • Battery
  • Manufacturing

21700 battery prototype

Built to test the manufacturing process with 21700 cylindrical Li-ion cells.

Render of the signal distribution board
  • PCB

Signal distribution board

Connects the flight controller to the batteries, ESCs and other devices and routes their signals.

Rack of second-life battery modules
  • Stationary storage

Second-life energy storage

Stationary storage built from used EV battery modules, giving them a second life.

1953 Buick Roadmaster on a country road
  • EV conversion

1953 Buick Roadmaster, electric

The first big project, in 2016: a conversion to electric drive with 80 kW and 250 km of range.

Something similar on your desk?

julius@jfw.engineering